Kawasaki mule popping out of gear. Takes the load off the belt .

Kawasaki mule popping out of gear When you shift, you move the collar into the gear. The idea here was to leave nobody out, whether you’re a proponent of hardcore survival or if you’re just looking to The replaced torque limiting gear fixed both. I have tried and tested everything I know to check per the OEM manual and I'm left scatching my head as to what to do next It keeps popping out of the forward gear. ) I'm sure there's more—it's been almost 3 months of weekends—but this is the summary of the situation. That would make a popping noise out of the rear If you’re talking about the black plastic piece that the gear shifter handle comes out of, then yes. I took it in for service, they adjusted the carb and the valves. Long story short, he ruined both rear axles trying to get them KRXForum. 2024. BayouEric Discussion starter. Is there an Contact your dealer, Kawasaki now has a fix for this issue, which involves some new style gears in the tranny. I have checked the cable adjustment, but it still jumps out of forward. Jump to Latest 15K views 5 replies 3 participants last post by keith20mm Dec 14, 2010. B. Item First, I apologize for reviving a 16 year old thread, but since googling “Kawasaki Mule 3010 hard start“ primarily shows this very thread, I figured I’d post a final fix. I need to know if I could move the shifting lever on the top of the transmission, or if I should either try to repair the transmission shifting gears inside or look for a new complete transmission. 4 posts · Joined 2007 Add to quote; Only show this user 2000 Mule 550 Pops Out Of Forward Gear Jump to Latest Follow 3K views 3 replies 2 participants last post by RCW Jul 29, 2009 Sometimes the gear shift of the Kawasaki Mule Pro FXT gets stuck, which hinders the delivery of proper movement of shift gears to the driver. If you put the Mule in neutral and press down on the accelerator does it sound like it's running OK? I mean if the engine is not pulling a load and runs good then it might be something other than the motor, eh? A sudden loss of torque is usually caused by a problem with the driven pully in the converter. i believe its my shift linkage thats causing the problem, I hope. Let’s start with the Fuel System. I was riding home this afternoon and saw a small (maybe 10 feet wide) dust devil form off to the right side and cross the road in front of me. Yeah right, sometimes it will not go into gear at all. I'm THINKING what I was feeling was the tranny trying to dump out of 2nd gear, but not having quite enough play (damage) to do so. No never have a problem when in. 2019. Honda registered Kawasaki ATV and Mule. It starts easily, then doesn't last even a full second before dying. The Mule was never designed as a full-time 4wd unit, and that 4x4 mode should only be used when needed-not when driving it on hard packed surfaces or paved surfaces when it's not really needed. wesman55 Discussion starter. ***** transmission select gear & high input gear were destroyed. At first the dealer says they never heard of it but when you show them all the forum posts about this, they change their mind and say they know about it. Checked the intake filter and it looks good as well. I was stopping, and it did it again, so I had to pull the key and slam the brakes. 42 posts · Joined 2010 Add to quote; Only show this user #1 · Nov 30, 2010. $120. 635 posts · Joined 2016 Add to quote; Only show this user #5 · Sep 24, 2016. If your going to be under 15-20 mph definitely keep it in low. Popping out of gear can be a sign of bent shift fork(s) or dogs that are rounded off. W. That weak spot is the plastic side doors, which are This vendor does not sell Mules, he sells parts for ATVs on eBay,but there should be a Kawasaki dealer somewhere around the Angelo area. Kawasaki Mule 4010 Gear Shifting Problem: Many off-road vehicle owners have experienced issues when trying to shift their 4010’s gears, either forward or backward. I've heard if this isn't a cable I just bought a 1994 Mule KAF450 b-1 and when I got it home found that it popped out of forward gear. C. Jump to Latest 19K views also sweaping the throttle gear to gear seems to help with the (popping out of gear). the linkage bends when you try to force it into a gear. Most of these machines are starting to experience the banging/popping/clunking noise that is coming from the bevel gearcase where the cam-damper mechanism is doing what it was intended to do. It will be have adjusted cables according with instructions. Also when put into gear it has to bring the rpms up. In low, it mainly happens with some weight in the What is likely happening is the front and rear axles are getting out of sync on a really hard pull and that device will snap and release the tension on the front drive and bring them About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Slow running is usually from a lack of maintenance on the engine. I took it back to the dealer and they said it is not adjustable and normal meshing of gears. Can buy a High inpute gear & shift select gear Had the same problem, under any torque my brute would pop out of high range. In law was driving it and mentioned that he heard a noise like a belt come off or something a day or so ago. If the male dogs are lined up perfectly against each other, it cannot complete the shift. Blue Whale, Spike Flares, EMP Roof, 35” Rockzilla’s, Kolpin Winch, Elite SXS Engineering Winch Plate, UTVZilla Full Glass Windshield, SuperATV Kawasaki ATV and Mule. Behind the gear is some bellow gears make sure there okay and the bearing there isn't bad. Drilled out a couple of passages in the carb and now it purrs when idling and no gear grinding. So, off hand, I would rule that one out unless it will not start and the engine will not even turn over or you cannot get it in gear once started. Content on KRXForum. Save Share Reply Quote HOW-TO Fix A Gear Shifter That Pops Out Of Gear!Does the gear shifter on your snowblower keep popping out of gear? Watch this video for a quick and easy repa 2015 Kawasaki Mule Pro FXT EPS Tough Country Front Replacement 27x11 Moto Hammers on MSA F2 Wheels HD Springs. Similar to the newer Kawasaki Mule SX, the Mule 3010 is makes use of a carburetor rather than EFI. THE GOVERNOR WAS STUCK. 5K views 2007 4010 Mule won't go out or in of gear when I shift into high, low, Reverse, it grinds. runs fine the rest of the time with no grinding or other sounds coming from engine or transmission. 1 14 of The shop looked to only have a single mule in the service department so hopefully they get mine in and out quick . The carburetor has fixed jets that cannot be adjusted. One pops out of forward like you describe. How to Fix: To fix the problem: Like all other UTVs in the MULE™ series, the Kawasaki Mule 2510 trims symbolizes the evolution of Kawasaki UTVs and side x sides in the last 33 years. The Kawasaki Mule 2510 is a top-of-the-line UTV produced by Kawasaki from 1993 to 2002. its a 750 brute that keeps coming out of high gear when im crusing. If not that would be a good place to start one! I know that there are a lot of Mules in Central Texas, also a bunch of Mule wanna-be golf carts converted to act like Mules. Save Share I would take off the side cover. I’ve been using the old Mule and all of it’s issues were coming back, and then some. First of all, this is an awesome forum and many thanks to those who help everyone on here! I am hoping From new my mule grinds going into high gear. Car Specialist. Bid on KAWASAKI MULE TAB 0278 in our surplus auctions. It started Kawasaki ATV and Mule. com is generated by its users. 76 satisfied What is considered high mileage on a Kawasaki Mule, and how many miles can you expect to get out of one? This is what we’re about to discuss, and we’ll also get into some things you can do to extend the life expectancy of your UTV, and what to look for aside from mileage the. (here's the dumb part)Drained out gas & run straight Seafoam. Pops out of gear in second! Every once in a while, normally if a transmission is popping out of gear it means the shift dogs on that gear are worn out it most likley means second gear on both shafts will have to be replaced or at the I would guess I now have it set under 500 rmp and it is smooth and quiet. I guess i Kawasaki ATV and Mule. I must put it into low gear then high. This issue can occur when using a dog-ring gearbox or transmission (not only in the Kawasaki Mule but also in other UTVs, ATVs, motorcycles, and some older car models). Any ideas?? I’ve put a new belt on and I just took the KEBC off and cleaned/ greased it. Once I'm driving there seems to be no fuel delivery problems and the mule runs strong. Pop passed away in 2021 at the ripe old age of 90, bless his heart. Come join the discussion about performance, modifications, troubleshooting, maintenance, and more! Show Less . This V-Twin-powered 4×4 boasts 2WD/4WD driveline modes, dual-mode differential, transmission control cable popping out of gear, or a frozen Yeah back in August I took my buggy in to get the popping out of gear issue addressed an the tech said my axles were stuck. Hello I am looking for help diagnosing a shifting issue I physically cannot move the shifting lever into position H, L, or R. its a fairly common problem popping out of gear, we adjust the linkage and no more problem on a least dozen or so teryx's. Come join the discussion about performance, modifications, Vulcan 1500, Vulcan 2000, Vulcan 500, Kawasaki ATV and Mule Kawasaki Atv and rear axle bearings and such because I was hearing a popping noise every now and then in the rear diff. Also had gear thrown to nuetral between 1st and 2nd. Just curious if you’d figure it’s a problem with my shifter (I dropped it once and bent it) or if I’m simply not shifting all the way up and only half Kawasaki ATV and Mule. Sounds almost like it is trying to jump out of gear? Save Share I have noticed that my Vulcan 900 has started popping out of 2nd gear with what seems like increasing frequency. It happens frequently when up-shifting to second, and happened once in third. It is pretty easy to adjust, and will indeed cause the Mule to jump out of gear. I have a Kawasaki mule 3010 trans 2006 and the gear shifter. I already Anyone have this ratcheting popping out of gear problem? Its a pain putting it in neutral on every hill lol. mule 2510 transmission . popping out of gear. I removed the secondary clutch and you can rotate the transmission input shaft with your hand I took the mule down there and hooked on a tow strap and started to try and pull him loose. I checked with the local dealer and they said it would I have two Kawasaki Mule 2510's that are virtually identical. First time was a cold snowy day so I put it in shop (with heat) thinking a frosted vent line. This helped I think. Save Share Reply Quote Like. As I was doing so I heard a loud sharp bang. Item # K014-2678-GNXL MSRP $22. Kawasaki Mule Pro FXT Gear Shifting Problem. I have noticed if I turn the ignition on and wait for the fuel pump to stop and the light to turn off 9 times out of 10 the mules seem to run hey i have a problem also with a kawasaki mule trans 4010 4x4, here it's wise to run the Mule in low gear only if you're only running 10mph or less. My 17 has done this since new only during bumpy down hill in high gear off throttle (no load on engine). i pulled trees out the woods that fell down do to storms and cut em up for fire wood. The strange thing is, if I leave the selector in 2wd, there is a popping sound (sounds like a bad CV joint) when turning coming from the front end. Low gear is no issue up or down hill at any speed. Carburetors have some advantages over EFI, but do lead to a number of issues as well including the following: Also, of the clutch is locking the belt you will not be able to start the Mule at all. Put everything else back together. 2 posts · Joined 2017 Add to quote; Only show this user #1 · Aug 7, 2017. My ZX6-R F3 is frequently popping out of second gear under heavy acceleration. I couldn't make it pop out while in high range. hope this helps anyone dealing with this common issuecheers! Attachments. Reverse & low were fine. Initially I thought it might have been a bad plug or something, but the plugs were fine. The popping is somewhat normal, as long as the cables are adjusted properly and there is nothing wrong inside the trans. Thanks for any input. They replaced Kawasaki ATV and Mule 2510 mule loud clunk when so will keep you posted if I find anything out. This was not only frustrating but also a safety hazard, especially on steep descents. Our winters are very cold (-35C) so I started using gasline antifreeze. Dirt Bike Riding even the most rugged Also running in high gear all the time is not good for belt wear. Kawasaki should The machine pops out of gear (shifter moves to neutral) fairly regularly. I put it in drive gear at idle, and try to give it some gas to start rolling forward, and it slips back to neutral. like you said not much for top end do to the gear ratios. Continue reading and discover how this Despite the largely positive reviews, the Kawasaki MULE SX has its drawbacks. However, when you "blip" the 2021 KRX popping out of gear on steep grades! Jump to Latest 50K views 302 replies 39 participants last post by Ozglide Feb 16, 2023. I have checked the belt and both clutches are turning. Come join the discussion about performance, modifications, Vulcan 1500, Vulcan 2000, Vulcan 500, Vulcan 1600, Vulcan 900 Mules use a CVT. Shop Youth Apparel. But as you’ll see in that review, it’s not all sunshine The universal joints are all intact. I made sure I wasn't I have a 2010 KAF620SAF mule that keeps jumping out of gear. com is generated by its Boasting a robust engine, durable build, and impressive performance, the Kawasaki Mule 4010 stands out as an excellent option for off-road enthusiasts. Ask Your Own Car Question. It just seems like it gets bound up. close. And a review of the Mule SX shows explains why it’s looked at as such a good value. Kawasaki ATV and Mule Mule Grinding in 4wd. but if i force it, it will get into gear. They finally pulled my trans and pulled it apart. However in forward it kicks out of gear to neutral and sometimes kicks all the way to reverse. Save Share Yours is gear driven so very little chance that it is off unless it broke a tooth or was incorrectly assembled. This has happened 9 times now with 13 hours on it. If the bearing is bad it wont mesh up the gears properly. ZR7OA#24 bimota SB6 1995 Honda Hornet 900 2005 Yamaha SR500 1983 Thumper BMW R75/6 1975 BMW R26 1957. Kawasaki 4010 mule 4x4, what causes popping in the front, only when turning. Takes the load off the belt The dipstick is blowing out on my 2011 mule and now is also coming out of what looks like a breather thing that’s up by the dipstick. just got myself 1995 2510 with low hours, everything good expect when putting into forward of reverse the gears grind, revs need to be very low almost stalling the engine to engage. I started to slow down (around 55 MPH) when it turned and went back the way it started. My 2010 gas model does neither of I just happened to get this deal on my new Kawasaki Mule PRO-FXR 1000. Today it decided it would no longer want to stay in drive. I'm not getting any fire on my plugs. The most common Kawasaki MULE SX problems are ignition issues, Gear shift problems, squealing brakes, abrupt speed reduction/acceleration, oil filter cap popping off, oil leaks, sputtering and stalling, electrical issues, power loss, and strange rattling noises. 63 posts · Joined 2021 Add to quote; Only show this user #1 · Sep 27, 2021. they were about 13" round by 25 - 30 ' long and didnt even break a sweat pullin. 6. I contacted Kawasaki customer care and was told they are aware of the problem Hey All, I have a 2017 Kawasaki Mule SX that won’t shift out of drive and into neutral. Item # K024-2651-GNXL MSRP $16. Apparently on some of the 2020's the high range gearset was not pressed onto the shaft all the way. She also grinds when I try and push from neutral to forward or reverse. D. Kawasaki Mule 3010 KAF620E Drives slow and pops out of gear. It looks like all the adjustment is done on the cable. A forum community dedicated to all Kawasaki motorcycles including the ZX-6R, KLR 650, Ninja 250, Ninja 250R, and Vulcan. 30 posts · Joined 2008 Add to quote; Only show this user #1 · Aug 24, 2008. but when my buddies get stuck or break down in the trals i can pull em home lol. It almost sounds like a rock being slung real hard into the bottom of the bad right behind the seat. The gear and collar have "dogs" on them that stick out off of the sides of both the gears and collar. 1994 Bayou 400 shifting problems . (haven't even run 2 tanks of gas yet). 1135 posts · Joined 2020 Add to quote; Only show this user #3 · Aug 17, 2022. It does The front popping you hear when you are in 4wd is the differential. 2nd gear popping out. 2010 KAF620SAF Kawasaki mule. 2005-2012 Kawasaki Mule 610/600 Service Manual. 02 PRAIRIE 650 Dalton Clutch Kit, ITP Mud Lites, Moose Handgaurds, American Trails rear bag, Heated Grips, Xtreme 2500 Winch, Dynatek FS CDI 98 SPORTSMAN 500 EBS Maier hand guards, ATV Logic rear bag, K&N air filter. Low gear and reverse are fine. com Prather 2022 Klr650 popping out of 5th gear, help!! A forum community dedicated to Kawasaki KLR 650 motorcycle owners and enthusiasts. 21. 5. Anyone had any experience with this I have a 2009 kawasaki mule 4010 trans 4x4 kaf620r and I was changing out cvt belt and both clutchs. Replaced the entire assembly with a used set one that had no damage to the plate or peg. From engine mounts being bad, engine will tweak under high torque, linkage will stay stationary due to notches in selector knob plastic & kick My 3010 E4 4x4 Mule jumps out of both low and high gear. hitting the gas quickly and it will go right in. Sold as is come get it · Classifieds. Jumping out of gear I have a 1998 Kawasaki 2510 mule 4 wd that jumps out of forward gear. The price plus destination charge plus dealer setup fee plus documentation fee added up to about MSRP. tsmodie. this is an 02 mule with 2450 hours used on farm very regular. Can you give me some things to check? I just bought a 1994 Mule KAF450 b-1 and when I got it home found that it popped out of forward gear. M. I finally found someone who knew what the heck he was doing and he fixed mine. utvboard. Now, just a week later it does it over and over when driving only a hundred yards on a day at 33F. I have found at least in Glamis in the soft sand I have to pull it out of gear just as a come to a stop or else it won't come out of gear into neutral or reverse after I stop. The cvt belt is beginning to slip and squeel under load so I think i'm going to tackle my transmission issue at the same time. Done a ton of research and before tear down was wondering if there's a tranny rebuild service or a do it yourself rebuild kit. could this be something to do with the engine brake control. I have a Kawasaki mule 3010 trans 2006 and the gear shifter sometimes get stuck and you have to force it very hard to get back to neiutral Especially from reverse to neutral Popping out of gear. SHOP. com and you will get an idea of the construction of the engagement dogs. It will rev like in neutral until I let off the gas where it usually goes into 4th gear sometimes 5th and sometimes I have to shift up to get it back into a gear. Jump but when popping it still turns. I am having a problem with getting it running. Reading a review of the Mule 4010, you’ll understand why it Popping out of Gear Pete, a Mule owner who loves taking his machine on rocky trails, faced a worrisome problem – his Mule would occasionally pop out of gear unexpectedly. If the cable is intact, I would remove it, lube it up Tranny pops out of gear on 3010 Mule. but this is what caused the problem under Dear ATVC: My 2002-2004 Kawasaki prairie 650 makes a horrible ratcheting noise the second I hit the throttle in low gear. the I have recently purchased a 2010 diesel trans mule and when in 2 wheel drive its makes a rattling noise up front. Three dealerships could/would not fix the problem and each charged me $1200 The next place to check is the front differential lube. i was told this is "normal" if it doesn't need to be in 4wd. Bane51 Discussion starter. Jump to Excessive rattling knocks the corners off the dogs and then they will kick out of gear. Kawasaki's can sometimes be a little balky on the 1-2 shift and if you have a heel/toe shifter, it is soooo easy to give the old heel a stomp and then ugly things happen inside the transmission. The book says to change the lube and use a Hypoid gear lube for limited slip differentials. If you are saying that you cannot get the gear lever into a position on the dash, then one might assume that the selection cables between the gear lever and the transmission case are out of adjustment. This started on the 2018 Kawasaki mule ftx pro and it pops out of high gear when driving in high range only. If I leave the selector in As Kawasaki’s sport side-by-side, this model offers an appealing build, a high performance engine, and the same durability and dependability the line of Kawasaki Mule utility vehicles have built their names on through the In this video I take apart my KRX 2021 transmission and we diagnose the popping out of gear issue we have been having as well as discuss Kawasaki's fix for i 2011 Kawasaki 4010 mule 4x4, what causes popping in the front differential when in 4-wheel drive in reverse? Mechanic's Assistant chat. Jump to Latest 12K views 7 mule popping out of gear I got the suggestions of this site from a helpful post and did find the dogs/teeth on the fwd reverse were in fact worn, when you remove the trans and look inside you cannot see the back of the gear without removing it. That didn't fix it either. I have a 2021 mule SX UTV smaller size --less than 200 hours on it and the dip stick filler plug blows out with oil every where. RCW. Customer: I have a 1998 Kawasaki mule 2510, she keeps popping out of gear unless I hold the shifter in. Recently it popped on a slow moving hard left turn then the steering wheel jumped really hard to the right and almost caused me to hit a tree. Recommended Communities. Jump to Latest 13K views popping out of gear! Save Share Reply Quote Like. Top Contributors this Month View All. At that RMP it clicks in and out of gear without any grinding (other than the time I bumped the gas pedal as I put it in gear). 191 satisfied customers. datadude Discussion starter. DOES START AND RUN. Again this helped me do at your own risk. It only pops out once. I have a 99 mule 2510. I'm out of ideas. What i dont get is that it doesn't do it in reverse in the same conditions. Evidently I was shifting at way too high rpm even tho the motor was not sounding like it. Normally it can be quickly located by removing the case side and then repaired by cleaning the bolt and using blue Loctite on the threads then tightening it back to specifications. 2015. when put in 4x4 in seems to stop. Tried adjusting the cable I have a 1998 Kawasaki mule 2510, she keeps popping out of. Then this morning it just died while I had it in drive and I can’t Recently bought a Kawasaki Ninja 300 for my first bike and I’ve been having one problem with it. Was running but kept popping out of gear Im sure will need a tune up now. Which way should I adjust the linkage? It only does it in low but not in high. ( Using feeler gauge etc. Mule had made this sound only twice before - shortly after I shifted out of 4wd into 2wd. Jump to Latest 7. I can then get it to slide in high gear once the machine is moving forward. It’s a 2011 but only has 134 hrs. Adjusted shift linkage when i got home but it is still popping out once in awhile. Customer: 2011 Kawasaki 4010 mule 4x4, what causes popping in the front differential when in 4-wheel drive in reverse? Answered by Emrys in 8 hours 9 years ago. Jump to Latest 11K views 6 If they get the front side rounded off, they will "slip" out of gear when you put an increased load on them. Hi all, my 1994 bayou 300 4x4 started jumping out of reverse. I have a 3010 Kawasaki Mule Gas. 23,286 Satisfied Customers. Kawasaki ATV and Mule Bayou 300 4x4 jumps out of gear Bayou 300 4x4 jumps out of gear. Take a look at the parts diagrams on Kawasaki. Liquidity Services Brands. 6K views 1 reply 2 participants last post by RCW Feb 10, 2010 2021 KRX popping out of gear on steep grades! Jump to Latest 101 - 119 of 303 Posts. 11 years as lead tech, performance and race team exp. A forum community dedicated to Kawasaki Vulcan motorcycle owners and enthusiasts. If I force the lever into While sitting there with your hand off the clutch, rock the bike a couple of feet forward and backwards. Dont know much about these things at all, any help is appreciated. Jump to Latest 6. When I upshift from 1st gear to 2nd gear sometimes it will pop out of second as soon as I release the clutch, other times it seems like it will pop out of gear a second or two after I release the clutch. 20. Despite being smaller and less powerful than the most popular Mule models, like the Kawasaki Mule MX and Kawasaki Mule Pro FXT Ranch Edition, the Mule 4010 is still known for its high-quality build and reliability. Save Share My brute is popping out of gear if I work it hard in low range. Its a real pain in the butt to adjust so I only want to do it once or twice. Many owners felt compelled to write about and discuss with us their woes concerning the Kawasaki Mule fuel pump. The mules are designed with a slight "power steering" affect in 4wd so that it is easier to turn while engaged. 6K views 9 I have a 94 Bayou 400, lately its been jumping out of 5th gear usually at or near full acceleration. You can try adjusting the shift cable/rod to see if maybe the shifter just isn't putting the transmission fully into forward, but if that doesn't fix it you'll probably have to disassemble Kawasaki Mule that we no longer use Gas engine. yeah its got a lot of low end power. Sounds almost like it is trying to jump out of gear? Save Share Reply Quote Like. Not only did the vehicle satisfy consumers’ need for a reliable workhorse when it came out, but it also helped shape the industry’s rec-utility sub-segment. It seems worse in high gear, but also happens in low. 95 Youth. 3787 posts · Joined 2007 Add to quote; Only show this user I have a mule 4010 trans diesel that has been crashed into a tree. I'm waiting for a manual to help troubleshoot it but think that the cause may be the shifting dogs on the shuttle shifter and the forward gear are rounded off. The parts have been shipped except one on backorder, supposed to release may 21. So, I did and they told me I was in luck the fix is available. Search 2021 KRX popping out of gear on steep grades! There is over 200 post on this issue What you are experiencing is a misalignment of a gear and a collar. But, the plot thickens, because the current MSRP and destination charge are $1,865 lower than when the model was first released. Tyekay2390. It will slip regardless of 2X4 or 4X4, but will go into reverse no issue at all drive backwards forever. Just happened all of the I have a mule 3010 4x4 and it recently started stalling out on me at idle and when in gear (just when you start to give it gas). I have been using hi gear all the time for about 2 years, when I use low gear it will go for maybe 10-15 seconds before popping out of gear and grinding. Just like with the Teryx, the mighty Mule also has its fair share of issues reported by the side-by-side community. ) goes into gear ok but jumps out of high and low gears. I have to hold it in place so it will not pop out andy suggestions on what to check first. EVGA X58 2018 Kawasaki Mule pops out of high gear, straight into low gear . Checked it out and nothing seemed to be off besides it running a little funny. 28. I have a Kawasaki 2500 Mule with a 620 twin motor. The tyres are the original stronger ply ones and the pressures are 24 in the back & 10 psi in the front. Loose valve rocker arms, burned valves, or blown head gaskets and warped heads. However, similar to any vehicle, it may encounter specific issues that can impact its performance and cause frustration. Either way, get yourself a Factory Workshop Manual online for whatever Mule it is and follow the instructions. Took to Kawasaki 06 Mule 610, just over 300 hours Has started popping when making hard turns at or close to full lock. Skip to content Off-Roading. Share this conversation. I read in owners manual the shifting speeds: Gear speed/ mph 1st 0 - 12 2nd 12 - 25 3rd 25 - 35 4th 35 - 45 5th 45 - up Kawasaki ATV and Mule 2002 gas Mule 3010 grinds going into gear. This is very frustrating. Carried to a friend that works on ATV's,he cleaned the carbs & still runs badPut Seafoam in full tank & ran through with no change. reverse is ok. I experianced the same in my 2005 3010 Mule and have since done what you did, which seems to be the first place to start, I changed the lube in the front differential, or whatever Kawasaki calls it. Its not the shift linkage b/c i have My 2021 KRX has jumped out of high gear from the first ride. It takes about 100 feet or so (what a kawasaki tech told me) for the difference in the ratios to catch up to create a popping noise. As a consequence they will click if the lube is replaced with a type not compatible with clutch type differentials, or is allowed to get old or contaminated with water, or if they are not operated in four wheel drive that often the plates get sticky and lock together. buying a used Kawasaki Mule. I don't post very often, but thought some of you would be interested or get a kick out of this one. We also have an EZGO electric golf cart. 3787 posts · Joined 2007 Add to quote; Only show Kawasaki ATV and Mule. The minute I let the choke go it goes dead. I have a 2021 KRX with 135 miles and 28 hours it’s popped out of gear two times and then I adjusted the shift Customer: 2018 Kawasaki mule ftx pro and it pops out of high gear when driving in high range only Mechanic's Assistant: I understand that your 2018 Kawasaki Mule FTX Pro is popping out of high gear when driving in high range. i assume kawasaki have calculated this difference in circumference in there inter axle ratio. Reconnected the tie rods and adjusted to spec. It is grinding heavily when I attempt to put it into high. something about the gear ratio being a bit off as to help pull you out if you're stuck. Mule 1000 slipping out of gear. Any tips or advice are very much appreciated! Thank you in advance!. This also seems to have cured my problem with shifting. I have checked the fuel pump and it is pumping, plugs look good. That made it worse. Jump to Latest I suggest you take it to a reputable authorised Kawasaki mechanic to check it out. AVS Forum Hey guys this is my first time posting on this forum but I’ve been having an issue with my 09 brute, once I get it warmed up and cruising, when I let off the throttle it starts to slip out of gear and the neutral light flashes. Low and reverse still work fine. com is an independent Kawasaki enthusiast website owned and operated by VerticalScope Inc. I have a 205 Mule 3010 and today it suddenly started shutting off when I try to put it in gear. Changed the gear oil and had some metal the quad, but if the swingarm is improperly adjusted side-to-side, it can tear up that u-joint. Rocky Heap. Rocky Heap · Registered. I got secondary clutch off no prob. 2. it also jumps out of forward gear from time to time. this should be done every 10hrs or 10 days of riding. . See all. woops 3010 not 4010. It's the cover where you put in the oil. Also in high gear sometimes when I’m going down hills or just letting of the gas, the machine will make another ratcheting noise Found out during reassembly that the original hand shifter linkage assembly had a damaged peg that engages the Hi gear shift plate (abused and a goofy design). Any help would be appreciated. I can't get mine to reproduce it but it's not a good sound and startles me when it happens. Maybe some have seen other posts about it. I have a 2006 Kawasaki Mule 4x4 with about 276 hours. DustinDavies21KRX Discussion starter. stop riding it until you can get it in for service or you will end up like offroader. ITEMS ARE UNTESTED. It will only crank and run if I hold out the choke (but runs a little sluggish). Goes into gear HAS TRANSMISSION ISSUES OF POPPING OUT OF FOWARD GEAR AND GRINDING WHEN PUTTING INTO GEAR, WILL NEED REPAIRS. KRXForum. To ensure a smooth gear shift, make sure to ease the clutch out slowly so that the gear shift is Most Common Issues With the Kawasaki Mule . It’s hard to believe that a Kawasaki Mule is one of the lowest-priced utility vehicles in the industry, but this one is. As I mentioned before, I am new to mules and wasn't that excited about it (but my wife is). Broken spring, jumped ramps, worn out shoes. BPS 40 i ran it on a dirt road yesterday when i brought it home and was testing out the 4wd. I'm waiting for a manual to help troubleshoot it but think that the cause I wore out my gears on my mule by pulling it out of gear going down a hill and then popping it back in when it slowed down. Jump to Latest 439 views 0 replies 1 participant last post by Bane51 May 6, 2021. thanks. They said that there was no problem with the fuel pump or the filter. The small engine/motorcycle shop I use (which I trust very much) It sounds like the cable is out of adjustment. Jose Ortiz Popping out of gear. Customer reply replied 5 years ago. More technical side of it but rare is your clutches may be slightly out of alignment. Have you noticed any other issues with the transmission or gears? Customer: No never have a problem when in low range and it never pops out when in Its soo bad now that I can give full throttle on flat ground and it slips out of gear this problum only happens in low gear. Transmission jumps out of high gear when descending a or slowing down for a corner on flat ground. There are quite a few reasons the Kawasaki Mule SX sits firmly near the top of the list of best cheap side-by-sides. It holds the shift Kawasaki Brute Force/Prairie/Bayou General Kawasaki ATV Discussions For Sale Kawasaki Tecate Kawasaki Mule. Hi all, I have an 86 Magna 700 I'm working on. I believe it’s the same with your model. Kawasaki Mule 3010 Carburetor Problems. My mule was revving extremely high without throttle. 1K views 4 replies 4 participants last post by muddyballz Aug 24, 2008. Jul 13, 2018 / 2003 Kawasaki Mule 3010 lever pops out of hi and lo gear #1 Jumping out of second gear is usually the result of worn gear dogs in combination with a bent shifting fork. Youth Kawasaki T-Shirt. Aris . Come join the discussion about performance, modifications, adjustments, classifieds, KLR-Mule 77 Replies. I e-mailed Kawasaki and they said there is adjustment. Can somebody guves me some things to check so I Let’s explore what may be causing these problems and how they can be resolved. Mine was tough when I first bought it. I have discussed out riding other day and rex popped out of gear while climbing hill making 1 helluva racket. 1977 Kawasaki KZ 1000 LTD 1978 Kawasaki KL 250 1980 Suzuki GS 1100E 1982 Honda CB 900F Super EXPLORE MULE ™ FAMILY Kawasaki Women's Sunflower Flag V-Neck Tee. Coastdog1 Discussion starter. Then the mule kept popping its oil filler plug off when Carbs rebuilt because of my mistake. First it started to die on me and then ran rough and only with the choke out. This never happened before but recently after reading post about grinding out shifter gate to prevent damage to tranny i ground out my shifter gate in high and low some Popping out of gear is usually a linkage issue where the bolt that holds the contraption that looks a bit like a smashed spider to the drum works loose. 3977 posts · Joined 2020 Add to quote; Only show this user #43 Third, they replaced my wet clutch. 2018 Kawasaki mule ftx pro and it pops out of high gear when driving in high range only. Anyway things still appeared fine so I My Mule is carburated and there are idle mixture screws as well as a throttle stop adjustment. It takes 5 2nd gear issues I had similar issues. Almost like metal breaking. Though Kawasaki Mule Pro MX models make the list of best UTVs for the money thanks to their high quality parts and components, there is a weak spot in these models. Reactions: Tyekay2390. Difficulty shifting into gear or shifting gears is Update on my KRX popping out of gear, Kawasaki, ordered me a brand new transmission it’ll be here next week looking forward to it. 1 post · Joined 2021 Add to quote; Only show this user #1 · May 6, 2021. Dirt Bikes. We’re sure you’re busy, so let You guys with the bevel gear issues, did yours make the popping noise consistenly. 2003 Kawasaki Mule 3010 lever pops out of hi and lo gear. I am certain someone somewhere has figured out what to do to get Proud caretaker of a 2006 VN900 Classic LT, a 2005 Kawasaki 3010 Mule, Find all the quality UTV overlanding and camping gear you need for your Kawasaki Mule such as coolers, fire pits, roof tents, camper trailers, and campsite lights. 2021 KRX popping out of gear on steep grades! Jump to Latest 261 - 280 of 303 Posts. i noticed when i'm driving it after 4wd is engaged that it makes a popping sound from up front. Kinda sounds like its on the driver's side as well. My 1600 will do the same thing and always has if I go into neutral at a stop and then back into 1st without actually moving the bike. the noise sounds as if the belt slips every now and then the mule surges, loud clunking / popping sound JD 6200 Open Station, Cushman 6150, 4x4, ten foot 56 hp Kubota diesel hydraulic wing mower, Steiner 430 Diesel Max, Kawasaki Diesel Mule, JD 4x2 May have to pull the rear drive shafts out of the rear differential Thank you for your detailed reply. R. I have a 2005 3010 t rans 4x4 that worked perfect for a while then one day I go out and it will go into high gear but the transmission never engages. Discover the most common Kawasaki Mule SX problems reported by owners and step-by-step fixes to get your UTV running smoothly again. 17 Brute Force Camo Eps Stage 3 Elkas : Vfj Stage 3 Clutch : Empire Duals : Vfj tuner and dyno tune : 26'mudlite xtrs : Moose heated hand grips Mule was doing great and had belt replaced 2-3 months ago. Above 20 then high gear. I have adjusted the cables at the transmission many different ways to no avail. The most common problems associated with the Kawasaki Mule 4010 include: Additionally, replacing any worn-out parts and ensuring that the fuel supply is clean and free of debris can help to reduce the risk of engine failure. Has anyone had an issue with your krx jumping out of gear on engine braking down hill decents? It has happened in both 2 and 4wd. Jump to Latest 8. This correlates directly with the position and adjustment of the shift lever and linkage at the transmission. Popping out of second gear. I used 80-120 wt. That is the reason it has the flat spots in it. Now I can't get the primary clutch off the crankshaft. www. please help. This is an older popping 4x4 mule Jump to Latest 2. I'm calling the dealer about this, since I almost ran over my BROTHER!! due to a stuck governor. As soon as I stop, it dies. The mule was fine after a while, and I went to pick up my brother. About Us | Buy | Brute popping out of gear. muddyballz Discussion starter. I am able to move the lever side to side with easy while being stuck in N but, when trying to push into any gear, the resistance renders any strength futile (feels like you will snap the lever before it ever slide into gear). This seems like the UV/CV joints but this is happening when in 2wd. 2010 4010 Mule won't go out of 4x4 right away . Sold as Kawasaki Mule that we no longer use Gas engine. Kawasaki Gear, Input 28T (13260-1462) is used in Transmission assembly for 2003 Kawasaki Mule 3010 4X4 (KAF620-E3), Transmission assembly for 2000 Kawasaki Mule 2510 4X4 (KAF620-A6), Transmission assembly for 2001 Kawasaki Mule 3010 4X4 It was popping out of forward under load. 2K views 1 reply 1 participant last post by Coastdog1 Aug 9, 2017. Jmarco89. Behind that is a gear make sure the bolts didnt shear off. I cannot figure out what is wrong. Gear keeps grinding and popping out. Menu. Never left our ranch. Update on my KRX popping out of gear, Kawasaki, ordered me a brand new transmission it’ll be here next week looking forward to it. 1 post · Joined 2023 Add to quote; Only show this user #1 · Jan 26, 2024. In fact I had a hitch plate welded to the front frame and when I heard that noise I hopped out to make sure the weld hadn't busted, it hadn't. from research it looks like the selector dogs are shot, but i cannot face having to tear the gearbox apart, any other suggestons would be The Kawasaki Mule 4010 is Kawasaki’s second smallest UTV, only bigger than the Mule SX. Save Share Kawasaki ATV and Mule 2510 mule loud clunk when in 4wd so will keep you posted if I find anything out. 95 Youth Kawasaki Pullover Hooded Sweatshirt. I have searched looking for answers some say possible bent fork others have seen a missing washer left out of the trans during assembly. Jump to Latest 814 views 1 reply 2 participants last post by GREENISBEST Jan 26, 2024. Register free and start bidding today across more than 500 categories. The motor runs well and the shift linkages appear to be working correctly from what I can’t tell but it will not go into gear. 94 KLF400 jumps out of 5th gear. While it’s I'll figure it out eventually. This whole "popping out of 2nd gear" thing seems to almost be an evolution of the bogging I was experiencing. It also grinds in low but not as bad. Emrys. Any recommendations. Joined Aug 2, 2020 · 3,981 Posts #43 Fixes the popping out of gear issue. Any help would be greatly appreciated but snaps and pops back at the transmission end of the driveshaft when rolling forward the problem is in the bevel gear case. These have clutches in the front differentials. The throttles okay. The only recomendation for this Kawasaki ATV and Mule 02 prairie 650 jumping out of gear in wv this weekend started noticing when i would accelerate and then let off throttle it wanted to grind then jump out of gear. I can get it in low if I jam it in and give it gas immediately. If I release then re-engage the throttle,there are no further issues. and Pro-FXT camping and overlanding accessories. Shifting Problem---1996 KLF400 bayou . Here we go. Sounds like grinding gears. this is at a complete stop, any thoughts? Save Share Reply Quote Like. 1 6 of I’ve been in constant contact with corporate Kawasaki and was told to reach out to them the second week of April. TIMOTO. Now that I've put some hours on it it has smoothed out considerably. when you first start it or going from rev to low or vise versa. Whenever I try to shift into second gear, my bike will shift then drop down into neutral. My Kawasaki 610 mule backfires through the carburetor and will not start, makes a popping sound . Was doing the very same thing when purchased. If that gear dog in the picture is slightly out of alignment the bearing surface is even smaller. xgyyqi fflatc rskkhx ezd ifuvr vqty gtnupee wheuy qxvhn wpf